Does
size really matter? ..........
....the effect
of fibre length on composite properties....
Conventional fibre
reinforced thermoplastic composites
are generally reinforced with short fibres up to 3mm long. Even
long fibre compounds have a maximum fibre length of 10mm. Imhotep
Ltd uses continuous fibres. Does this matter?
When a fibre embedded in
a matrix is subjected to a tensile load parallel to the fibre,
the applied stress on the matrix will be transferred to the fibre
across the interface. The tensile stress in the fibre is zero
at the fibre ends and increases along the fibre length to a maximum
in the centre, conversely the shear stress in the interface is
a maximum at the fibre ends reduces to almost zero in the centre.
The rate of stress build up along the length of each of the fibres
is dependent on the adhesion between fibres and matrix and their
elastic properties.

To achieve the maximum stress in the fibre the fibre length must
be greater than the critical length, Lc.
e.g. For Polypropylene
glass Lc » 1.8mm
Therefore, the efficiency
with which the fibres stiffen and reinforce the matrix decreases
as the fibre length decreases as a greater proportion of the
fibre length is not fully loaded.
Therefore, for mechanically efficient
composites you want the fibres to be as long as possible as illustrated
below:

.......Yes, size does matter
To find out how we have made use of this
technology click on the buttons in the contents list on the left.