Imhotep Ltd 
Introduction to composites
Effect of fibre length on composite properties

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Does size really matter? ..........

....the effect of fibre length on composite properties....

Conventional fibre reinforced thermoplastic composites are generally reinforced with short fibres up to 3mm long. Even long fibre compounds have a maximum fibre length of 10mm. Imhotep Ltd uses continuous fibres. Does this matter?

When a fibre embedded in a matrix is subjected to a tensile load parallel to the fibre, the applied stress on the matrix will be transferred to the fibre across the interface. The tensile stress in the fibre is zero at the fibre ends and increases along the fibre length to a maximum in the centre, conversely the shear stress in the interface is a maximum at the fibre ends reduces to almost zero in the centre. The rate of stress build up along the length of each of the fibres is dependent on the adhesion between fibres and matrix and their elastic properties.


To achieve the maximum stress in the fibre the fibre length must be greater than the critical length, Lc.

e.g. For Polypropylene glass Lc » 1.8mm

Therefore, the efficiency with which the fibres stiffen and reinforce the matrix decreases as the fibre length decreases as a greater proportion of the fibre length is not fully loaded.
Therefore, for mechanically efficient composites you want the fibres to be as long as possible as illustrated below:


.......Yes, size does matter

To find out how we have made use of this technology click on the buttons in the contents list on the left.


For more information on composites and processing:

 effect of fibre length on composite properties

 processing of thermoplastic composites

 reference sources on composites

development of eco-friendly
composites

Imhotep Ltd's articles on thermoplastic composites and their new technology:

 Eureka article
Materials World article

 PRW article

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Imhotep Ltd
Unit 6, Eco Court
Latimer Way
Sherwood Energy Village
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Newark
NG22 9QW
England

Tel: +44(0)1623 863452
Fax: +44(0)1623 863652
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